Customized case of ceramic gauge block

Customized case of ceramic gauge block
1、 Customer demand backgroun
Recently, we received a customized request from a precision manufacturing client in Croatia. The customer requires a specific size ceramic gauge for their high-precision measurement process. The specific customization requirements are as follows:
Size specification: The overall size of the gauge is 120mm * 14mm * 14mm, with a rectangular shape.
Standard surface requirement: Specify one 120mm * 14mm surface as the standard surface (zero point surface) among the six faces of the rectangular prism. This surface requires extremely high precision, with the following specific requirements:
Flatness: ± 0.001mm.
Length: ± 0.001mm.
Width: ± 0.001mm.
2、 Customized solution and processing flow
Material selection and pretreatment
Selecting high-quality alumina ceramic materials, due to their excellent wear resistance, hardness, and thermal stability, is very suitable for manufacturing high-precision measuring tools.
Strictly screen the raw materials to ensure the absence of defects such as cracks and pores, in order to guarantee the stability and accuracy of the final product.
Precision Design and Machining
According to customer requirements, high-precision CNC machine tools are used for processing, and the temperature, humidity, and vibration during the processing are strictly controlled to avoid affecting the accuracy.
For the standard surface, ultra precision grinding technology is adopted, and through multiple iterations of processing, the precision gradually approaches the design requirements.
Accuracy detection and adjustment
After processing, high-precision measuring equipment such as laser interferometers and optical plane interferometers are first used for preliminary testing to ensure that all indicators are close to customer requirements.
Based on the preliminary test results, fine tune the parts that do not meet the requirements until all indicators meet or exceed the customer’s accuracy requirements.
Final inspection and packaging
Use the customer specified Sanfeng radian meter and ten thousand feet for final inspection to ensure that the flatness, length, and width of the standard surface are within ± 0.0005mm.
Record and issue detailed inspection reports for customer review.
Accurately package qualified products to ensure they are not damaged during transportation.
3、 Product delivery and customer feedback
After strict processing and inspection procedures, we have successfully customized ceramic gauges that meet the requirements of our Croatian customers.
Deliver the product to the customer on time.
The customer is highly satisfied with the accuracy and quality of the product, believing that the gauge greatly improves the measurement accuracy and efficiency in its production process. At the same time, our clients have highly praised our professional capabilities and service level.
4、 Summary and Prospect
This customized case of ceramic gauges not only demonstrates our professional ability and technical level in high-precision ceramic product manufacturing, but also further consolidates our competitiveness in the international market. In the future, we will continue to be committed to technological innovation and service optimization, providing customers with more high-quality and high-precision customized solutions to meet the global demand for precision manufacturing.