Customized Ceramic Step Gauge Block

Customized Ceramic Step Gauge Block Case

Background and Requirements

Recently, our factory received a customized order for ceramic step gauge blocks from a client. The client, a precision manufacturing enterprise, has extremely high requirements for the flatness and dimensional accuracy of the gauge blocks. They hoped that we could produce a batch of ceramic step gauge blocks for them, with all steps’ flatness and dimensions based on Surface A, and the tolerance controlled within ±0.005mm.

Production Process and Technical Requirements

To meet the client’s stringent requirements, our factory promptly organized a technical team to design and optimize the production plan. Ceramic materials possess excellent properties such as high hardness, wear resistance, and corrosion resistance. Therefore, during the production process, we adopted advanced ceramic processing technology and high-precision measurement equipment to ensure that the flatness and dimensional accuracy of the gauge blocks met the client’s requirements.

During the processing, we strictly followed the drawings and technical requirements provided by the client. Firstly, we utilized high-precision CNC machines to precision-process the ceramic materials, ensuring that the flatness and dimensions of each step met the design requirements. Secondly, we employed professional measurement tools to measure and calibrate the processed gauge blocks multiple times to ensure their accuracy met the client’s tolerance requirements.

Quality Inspection and Results

After the products were completed, we conducted rigorous quality inspections. To verify the flatness and dimensional accuracy of the gauge blocks, we selected ten key points for measurement. After measurement, we found that the errors at these ten points were all within ±0.003mm, far below the client’s required tolerance range of ±0.005mm. This result fully demonstrates that our production technology and product quality have reached the industry-leading level.

Client Feedback and Future Cooperation

When we shared this good news with the client, they highly recognized and praised our product quality and technical strength. The client expressed their intention to maintain a long-term partnership with us and hoped that we could continue to provide high-quality products and services in future collaborations.

Summary and Outlook

This successful case of customized ceramic step gauge blocks not only showcases our factory’s technical strength in ceramic processing and precision manufacturing but also earns us the trust and praise of the client. In the future, we will continue to adhere to the principle of “Quality First, Client Supreme” and continuously improve our technical expertise and production capacity to provide clients with even better products and services. At the same time, we also look forward to establishing cooperative relationships with more clients to jointly promote the development and progress of the precision manufacturing industry.